Products and Solutions
Customized Lightweight Windings
Shape-Profiled Coils
Minimized high-frequency losses.
Thermal uniformity and mitigation of hotspots.
3D Printing of aluminum for highest sustainability.
Development of Novel Concepts
Perfect Fit in any Slot Shape
Manufacturing in near-net shape without any tooling (e.g. bending, welding, etc.)
High Compactness
Repeatable Quality
High Productivity
Hairpin Windings
Quickest Prototyping
Highest Fill Factor
Easier Manufacturability
Zero Tooling, Zero Bending
Lowest Weight
Maximum Cost saving
Uniform Thermal Profile
Maximum Precision
Best-in-Class Electrical Insulations
3D Printed Coils for Radial and Axial Flux Machines
Wide Range of Coating Systems.
Excellent Edge Coverage.
PDIV-free insulation.
High thermal class (180-220°C).
High-end polymers for extremes.
Durable PD-Free Windings for High-Altitude
Elevated altitudes increases the risk of partial discharge (PD), leading to insulation degradation and premature failure. USP3D’s windings eliminate this risk by utilizing optimized designs and advanced insulation strategies. Our cutting-edge approach ensures high reliability and durability, making it ideal for aerospace, space applications, and other specialized e-mobility applications.
Thermal Management
Adjustable Hollow Coils
Customized Heat Exchangers
Optimized Direct Cooling Channels
Improved Contact Surface
Tight Tolerances
Coils with Zigzag-Profile Turns
End Winding Cooling
Lightweight inserts that can be integrated with cooling channels for better cooling of the end windings
Boosted Performance
Hotspot Mitigation
Internal Micro-Features
Higher Flexibility
Contact our team for more information:
info@usp3d.be