Co-Engineering R&D and Testing Services
From Lab Concept to Line Commercialization
R&D and Co-Engineering
As an engineering partner to OEMs and TIER1 companies, USP3D designs, develops, and manufactures motor components tailored to customer-specific requirements. Early involvement of the USP3D R&D team ensures seamless product and process development. Our state-of-the-art chain tools enable comprehensive studies and sample production, accelerating innovation and reducing time-to-market.
USP3D follows a "Lab Concept to Line Commercialization" approach, ensuring a structured and efficient development process:
Co-Engineering with Customers – Collaborative design and optimization to align with performance and manufacturing goals.
Feasibility Study – Technical validation to assess manufacturability and performance.
Test Cycles & Quality Confirmation – Rigorous testing to ensure compliance with industry standards.
Sample Production to Mass Production – Scalable manufacturing solutions, from prototypes to full-scale production.
Our goal is to deliver optimized products and innovative solutions that precisely meet our customer needs.
Design and Optimization of Electrical Machines
Multi-disciplinary design optimization
Optimal balance between losses, weight, and cost.
Higher power density (above 25 kW/kg).
Material tradeoff and selection of best-in-class solutions.
Free shape optimization of windings at stranded level.
Unmatched efficiency for radial and axial flux machines.
Testing and Quality Assurance
Validated Key Data
Electric Test: AC High Frequency Losses
Thermal Test at Rated Conditions
Core Loss Separation and Magnetic Material Characterization
Efficiency Map and Field-Weakening Test
Insulation Quality: Partial discharge inception voltages (PDIV Test)
Endurance test and Lifetime assessment
Contact our team for more information:
info@usp3d.be